Rapid Prototyping Service
Urethane casting prototyping

Urethane Casting Prototyping Service

Kusla offers Urethane Casting Prototyping service from rapid prototypes to low volume production.  you can get urethane cast prototypes as fast as 7 business days.

15+ YEARS OF EXPERIENCE

ISO9001: 2015 CERTIFIED

One-stop Mold Making, Casting and Finishing

What Is Urethane Casting Prototyping ?

Urethane casting Prototyping is a process that utilizes a two-part urethane resin to produce production-quality prototypes. it creates highly precise replicas of a master pattern. it is a cost-effective and fast turnround method for creating rapid plastic prototypes.

Advantages of Urethane Casting

1

Fast Production

Urethane Casting can produce prototypes from design to finished part in a matter of days.
2

Low Cost

In terms of affordability urethane casting proves to be a budget option when compared to other prototyping techniques.

3

Design Flexibility

Urethane Casting can produce parts with complex geometries and intricate features.

4

Wide Material Selection

Urethane casting offers a variety of polyurethane materials with different hardnesses, colors, and surface finishes.

Applications of Urethane Casting

Urethane casting is widely used across industries like automotive, aerospace, medical, and consumer goods, particularly when intricate parts with complex geometries require low volume precise replication.

Kusla Urethane Casting Prototyping Services

Kusla provides a one-stop Urethane Casting Prototyping Service for you, which includes Mold Making, Casting, and Finishing.

Master Pattern Making

Kusla can create high-precision master pattern for Urethane Casting using 3D printing or CNC machining methods.

Urethane Casting

Silicone mold making

Making silicone mold for polyurethane resin materials to cast parts that can be soft or hard, colored or transparent.

Finishing

After curing, the parts require sanding with fine-grit sandpaper to remove any minor flash and other finishing processes.

Urethane Casting Prototyping Specifications

Feature

Specification

Lead Time (First Part)

As low as 3 days

Accuracy

± 0.1 mm minimum (varies on part dimensions)

Maximum Part Size

914.4 x 914.4 x 1828.8 mm (36.0 x 36.0 x 72.0 in)

Minimum Feature Size

0.635 mm (0.025 in) for features, 1.016 mm (0.040 in) wall thickness

Typical Quantities (Per Mold)

Up to 25 copies (depends on mold complexity and materials)

Color & Finishing

Custom painting and texture available

Our Urethane Casting Materials

Type of Material

Comment

Color

Hardness

Material reference

urethane casting resin(Rigid)

ABS-Like

ABS-Like is a general-purpose polyurethane plastic that simulates ABS thermoplastic. This material is a great choice for most product enclosures.

All colors

Shore D 76-80

BJB TC-852

Acrylic-Like

Acrylic-Like is a stiff, transparent polyurethane plastic that simulates acrylic (PMMA). This material is great for see-through applications such as light pipes.

Transparent

shore D 80

Polytek Poly-Optic? 14 Series

Polycarbonate-Like

A stiff, USP Class VI, high-performance urethane with high impact strength and a HDT of 190°F (88°C).

Transparent

shore D 82-86

BJB TC-854

urethane casting Rubber(Elastomers)

Rubber-Like Polyurethane

a polyurethane plastic that simulates all kinds of rubber-like materials such as TPE, TPU, and silicone rubber. This material is great for wearables, gaskets, and overmolds

All colors

20-95Shore A

BJB F-170

Clear Rubber-Like Polyurethane

A colorless Shore A elastomer with a high elongation to break. Matte finish will give a frosted appearance, and higher gloss will increase its transparency.

Transparent

40-95 Shore A

BJB WC-565

Why Choose Kusla Urethane Casting Prototyping Service?

Urethane Casting die

High Precision

Kusla's Urethane casting prototypes boast exceptional precision, with tolerances as tight as +/-0.1mm.

Faster Lead Times​

Faster Lead Time

Kusla offers Urethane Casting Prototyping services with the fastest Lead time of just 5 Day.

Urethane Casting Need to achieve the same results as mass production.​

No Minimum Order Quantity

We are more than happy to assist you in manufacturing just a single Urethane Casting prototype.

kusla-Cost-Effectiveness​

Lower Costs

Benefiting from economies of scale, labor advantages, and cost efficiencies, our quotes are typically 20% lower than the industry average while maintaining higher quality standards.

Faster your business to market with Kusla Urethane Casting prototyping service

Validating a product from design to mass production requires a significant amount of effort and time. Choosing the right prototyping service company can save you a lot of time and reduce your investment.

Kusla is a prototyping service company with a reputation for quality and efficiency. We have one goal: To work with you to bring your business to market faster.

Collaboration Process

1

Send Us Your CAD

The first step is to simply fill in your information and send us CAD file. This helps us calculate the price of your desired part or prototype.

2

Quote & Design Analysis

Within 24 hours, we will provide you a quote and DFM feedback. This ensures that your project is feasible with an accurate cost estimate.

3

Order & Start Machining

Once your order is placed, we will initiate the production of your prototype or commence the manufacturing of your parts.

4

Dimension Check

We Check dimensions of the parts using various measuring instruments, such as calipers, micrometers, gauges, or CMMs.
5

Packaging & Shipping

Pack your products with a robust packing Standard and ship to you by international express.

Urethane Casting Prototype Examples

Our Client Say

“As a project manager at an automotive design company, I am extremely satisfied with your urethane casting prototypes. Your performance in terms of precision and speed has exceeded our expectations, and the pricing is reasonable. This efficient and cost-effective service is crucial for our project, and I look forward to future collaboration.”
Mr Liu
Geely Project Manager
Customers of Kusla GEELY-AUTO
Customers of Kusla LUMILEDS
Customers of Kusla HELLA
Customers of Kusla Magnet
Customers of Kusla R-C
Customers of Kusla OIP-C

Request A Quote

Choosing the right Repaid Prototyping service partner is key to accelerating your business's path to market success, and now you are about to get it.

Employees of Kusla.

Gang Liu

Marketing Director

Employees of Kusla.

Hua Liu

Project Manager

Employees of Kusla.

Yiyang Zhao

Project Manager

Employees of Kusla.

Lu Wang

Technical Sales

Employees of Kusla.

Anming Li

Technical Sales

Employees of Kusla.

Xiaoli Wu

Technical Sales

Get in touch with our professional team today, and we will respond to you within 48 hours.

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FAQ

Most frequent questions and answers

It depends on the volume and parts comlexity. Usually from 3 business days to a week for production and 3 days for shipping by DHL express.

 the price range from $10 to$200 for the urethane casting prototypes, each silicone mold can make up to 25 copies, the more quantity you make, the cheaper for the piece price,

Yes, we can make silicone parts with urethane casting process.

Urethane molding uses polyurethanes to simulate an injection mold grade production plastic, whereas injection molding uses the actual production plastics. 

Walls as thin as 0.020” (0.5mm)  for some small components,  0.040” (1mm) thickness for large parts.

Yes, Spray paint for Matte, bright, sand, smooth finish are available for urethane casting prototype.

Request A Quote

Get in touch with our professional team today, and we will respond to you within 24 hours.

Employees of Kusla.

Gang Liu

Marketing Director

Employees of Kusla.

Hua Liu

Project Manager

Employees of Kusla.

Yiyang Zhao

Project Manager

Employees of Kusla.

Lu Wang

Technical Sales

Employees of Kusla.

Anming Li

Technical Sales

Employees of Kusla.

Xiaoli Wu

Technical Sales

Please enable JavaScript in your browser to complete this form.
Name

Request A Quote

Get in touch with our professional team today, and we will respond to you within 24 hours.

Employees of Kusla.

Gang Liu

Marketing Director

Employees of Kusla.

Hua Liu

Project Manager

Employees of Kusla.

Yiyang Zhao

Project Manager

Employees of Kusla.

Lu Wang

Technical Sales

Employees of Kusla.

Anming Li

Technical Sales

Employees of Kusla.

Xiaoli Wu

Technical Sales

Please enable JavaScript in your browser to complete this form.
Name