Rapid Prototyping Service
Urethane Casting Prototyping

Urethane Casting Prototyping Service

Kusla offers you Urethane Casting Prototyping services with higher precision, faster lead times, and lower costs, without any minimum order quantity requirements.

What Is Urethane Casting?
Why Choose Urethane Casting for Prototyping?

Urethane casting, also known as polyurethane casting or vacuum casting, is a versatile and cost-effective prototyping process used to create replicas of parts and products. It utilizes a two-part liquid urethane resin that cures at room temperature to form a solid plastic part.
Urethane Casting Rubber material prototypes.

Rubber parts prototype.

When you require prototypes of rubber parts, Urethane Casting is the most suitable method compared to any other approach.

Faster Lead Times​

Manufacturing at a faster pace

When you need a larger quantity of prototypes, typically ranging from 10 to 100, choose Urethane Casting Prototyping, which is generally faster than CNC and Injection Molding.

Urethane Casting Need to achieve the same results as mass production.​

Aesthetics close to mass production.

If you are planning to use Injection Molding for mass production, prototyping with Urethane Casting will yield results very close to the final mass-produced parts.

kusla-Cost-Effectiveness​

Lower costs

When you require a larger quantity of prototypes, typically between 10 to 100 units, opt for Urethane Casting Prototyping, which often offers a more cost-effective solution compared to CNC Machining and Injection Molding.

You Must Know
Before Starting Choose Urethane Casting Prototyping.

urethane casting processes

Process for Urethane Casting Prototyping

1

Design and Mold Making

Create a master prototype with 3D printing or CNC machining, then produce a silicone mold from it.

2

Casting

Mix and pour the urethane resin into the prepared mold and allow it to cure.
3

Demolding and Finishing

Remove the cured prototype from the mold and perform any necessary finishing to achieve the desired appearance and smoothness.
4

Quality Assessment

Inspect the prototype for quality and accuracy, making any final adjustments as needed.

Common materials used in Urethane Casting.

1

Rigid Urethane Resins

These resins are similar to ABS (Acrylonitrile Butadiene Styrene) in terms of strength and impact resistance. They are ideal for creating strong, durable parts that are used in applications where high mechanical properties are required.
2

Flexible Urethane Resins

Flexible resins can be adjusted to vary the hardness levels, making them suitable for parts that need to withstand bending or stretching. These materials are often used for rubber-like parts, such as grips, seals, and protective covers.
3

Transparent Urethane Resins

For applications that require clear or translucent parts, transparent urethane resins are available. These resins can be used to create prototypes or end-use parts that need to be visually appealing or require light transmission.
4

More Resins

Opaque Urethane Resins、Heat-Resistant Urethane Resins 、UV-Resistant Urethane Resins 、Food-Grade Urethane Resins 、Flame-Retardant Urethane Resins、Customizable Urethane Resins
materials used in Urethane Casting

Urethane Casting Prototyping Applications

Automotive

Automotive

Urethane casting prototypes are used to create functional and visual prototypes of car parts, such as bumpers, headlights, and dashboards.

Aerospace

Aerospace

Urethane casting prototypes are used to create functional and visual prototypes of aircraft parts, such as wings, engines, and fuselages.

Medical and Dental

Medical

Urethane casting prototypes are used to create functional and visual prototypes of medical devices, such as implants, surgical instruments, and prosthetics.

Urethane Casting Rubber material prototypes.

Consumer products

Urethane casting prototypes are used to create functional and visual prototypes of consumer products, such as toys, appliances, and electronics.

Why Choose Kusla Urethane Casting Prototyping Service?

Urethane-casting-High Precision

High Precision

Kusla's Urethane casting prototypes boast exceptional precision, with tolerances as tight as +/-0.1mm.

Faster Lead Times​

Faster Lead Time

Kusla offers Urethane Casting Prototyping services with the fastest Lead time of just 5 Day.

Urethane Casting Need to achieve the same results as mass production.​

No Minimum Order Quantity

We are more than happy to assist you in manufacturing just a single Urethane Casting prototype.

kusla-Cost-Effectiveness​

Lower Costs

Benefiting from economies of scale, labor advantages, and cost efficiencies, our quotes are typically 20% lower than the industry average while maintaining higher quality standards.

Faster your business to market with Kusla Urethane Casting prototyping service

Validating a product from design to mass production requires a significant amount of effort and time. Choosing the right prototyping service company can save you a lot of time and reduce your investment.

Kusla is a prototyping service company with a reputation for quality and efficiency. We have one goal: To work with you to bring your business to market faster.

Collaboration Process

1

Send Us Your CAD

The first step is to simply fill in your information and send us CAD file. This helps us to create a 3D model of your desired part or prototype.
2

Quote & Design Analysis

Within 24 hours, we will provide you with a quote and DFM feedback. This ensures that your project is feasible and provides you with an accurate cost estimate.
3

Order & Start Machining

Once your order is placed, we will initiate the production of your prototype or commence the manufacturing of your parts.

4

Dimension Check

We Check dimensions of the parts using various measuring instruments, such as calipers, micrometers, gauges, or CMMs.
5

Packaging & Shipping

Pack your products with a robust packing Standard and ship to you by international express.

Urethane Casting Prototyping Examples

Our Client Say

“As a project manager at an automotive design company, I am extremely satisfied with your CNC prototyping services. Your performance in terms of precision and speed has exceeded our expectations, and the pricing is reasonable. This efficient and cost-effective service is crucial for our project, and I look forward to future collaboration.”
Mr Liu
Geely Project Manager
Customers of Kusla GEELY-AUTO
Customers of Kusla LUMILEDS
Customers of Kusla HELLA
Customers of Kusla Magnet
Customers of Kusla R-C
Customers of Kusla OIP-C

Request A Quote

Choosing the right Repaid Prototyping service partner is key to accelerating your business's path to market success, and now you are about to get it.

Employees of Kusla.

Gang Liu

Marketing Director

Employees of Kusla.

Hua Liu

Project Manager

Employees of Kusla.

Yiyang Zhao

Project Manager

Employees of Kusla.

Lu Wang

Technical Sales

Employees of Kusla.

Anming Li

Technical Sales

Employees of Kusla.

Xiaoli Wu

Technical Sales

Get in touch with our professional team today, and we will respond to you within 48 hours.

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FAQ

Most frequent questions and answers

we can make around Up to 25 copies per mold
We can make Urethane Casting prototypes with +/-0.1mm tolerance which could achieve the needs of most application
In Average, We can make first Urethane Casting prototypes with just 5 days.
We can Urethane Casting prototypes with various materials such as rubber-like materials such as TPE, TPU, and silicone rubber and plastic material such as ABS-Like, Acrylic-Like, Polycarbonate-Like with different shore hardness.
We can make 2m length for Urethane Casting prototypes.

Request A Quote

Get in touch with our professional team today, and we will respond to you within 24 hours.

Employees of Kusla.

Gang Liu

Marketing Director

Employees of Kusla.

Hua Liu

Project Manager

Employees of Kusla.

Yiyang Zhao

Project Manager

Employees of Kusla.

Lu Wang

Technical Sales

Employees of Kusla.

Anming Li

Technical Sales

Employees of Kusla.

Xiaoli Wu

Technical Sales

Please enable JavaScript in your browser to complete this form.
Name

Request A Quote

Get in touch with our professional team today, and we will respond to you within 24 hours.

Employees of Kusla.

Gang Liu

Marketing Director

Employees of Kusla.

Hua Liu

Project Manager

Employees of Kusla.

Yiyang Zhao

Project Manager

Employees of Kusla.

Lu Wang

Technical Sales

Employees of Kusla.

Anming Li

Technical Sales

Employees of Kusla.

Xiaoli Wu

Technical Sales

Please enable JavaScript in your browser to complete this form.
Name