low volume Injection Molding Prototyping Service

Kusla offers you Injection Molding prototyping services with higher precision, faster lead times, lower prices, and no minimum order quantity requirements.

What Is Injection Molding?
Why Choose Injection Molding for Prototyping?

Injection molding is a high-volume manufacturing process for creating plastic parts. It’s a versatile and efficient method that involves forcing molten plastic material into a mold cavity.While injection molding is primarily used for mass production, it can also be a valuable tool for prototyping with soft tooling. Here are some reasons why injection molding might be chosen for prototyping:

You Must Know
Before Starting Injection Molding Prototyping.

Common processes in Injection Molding

Conventional Injection Molding

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Two-Shot Injection Molding

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Insert Molding

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Common materials used in Injection Molding

Thermoplastics

PP,PE,PC,PVC,PA,POM,PS,PBT,Polycarbonate/ABS,PMMA

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Epoxy Resins: Known for their excellent adhesive properties and chemical resistance, used in coatings and adhesives.

Unsaturated Polyester Resins: Used in combination with glass fibers to produce strong, rigid parts.

Elastomers

Silicone: Offers excellent flexibility, heat resistance, and chemical stability, used in seals and medical devices.

Thermoplastic Elastomers (TPEs): Combine the processability of thermoplastics with the flexibility of rubber, used in grips, seals, and toys.

Bioplastics:Polylactic Acid (PLA),Polyhydroxyalkanoates (PHA)
Specialty Materials:Liquid Crystal Polymer (LCP),Polyphenylene Sulfide (PPS)
Composites:Glass-Filled Thermoplastics,Carbon Fiber Reinforced Thermoplastics

What materials are used for Injection Molding molds?

Steel (Tool Steel)

The most common material for Injection Molding molds due to its durability, heat resistance, and ability to withstand the high pressures and temperatures involved in the process. Steel molds are suitable for high-volume production.

Aluminum

Aluminum molds are often used for prototype testing or low to medium volume production. They have a lower cost compared to steel molds and can be machined more quickly, which speeds up the mold-making process.

Ceramic

Ceramic materials can be used for their heat resistance and corrosion properties. They are less common for general Injection Molding but can be used for specialized applications.

Other

Plastic,Nickel Alloys,Hastelloy,Stainless Steel

Injection Molding Prototyping Applications

Why Choose Kusla Injection Molding Prototyping Service？

Faster your business to market with Kusla Injection Molding prototyping service

Validating a product from design to mass production requires a significant amount of effort and time. Choosing the right prototyping service company can save you a lot of time and reduce your investment.

Kusla is a prototyping service company with a reputation for quality and efficiency. We have one goal: To work with you to bring your business to market faster.

Collaboration Process

Send Us Your CAD

The first step is to simply fill in your information and send us CAD file. This helps us to create a 3D model of your desired part or prototype.

Quote & Design Analysis

Within 24 hours, we will provide you with a quote and DFM feedback. This ensures that your project is feasible and provides you with an accurate cost estimate.

Order & Start Machining

Once your order is placed, we will initiate the production of your prototype or commence the manufacturing of your parts.

Dimension Check

We Check dimensions of the parts using various measuring instruments, such as calipers, micrometers, gauges, or CMMs.

Packaging & Shipping

Pack your products with a robust packing Standard and ship to you by international express.

Injection Molding Prototyping Examples

Our Client Say

“As a project manager at an automotive design company, I am extremely satisfied with your CNC prototyping services. Your performance in terms of precision and speed has exceeded our expectations, and the pricing is reasonable. This efficient and cost-effective service is crucial for our project, and I look forward to future collaboration.”