Rapid Prototyping Services & Rapid Manufacturing
Kusla’s prototype injection molding service provides custom high quality parts quickly and accurately according to customer requirements with affordable price.
ISO 9001:2015 certified factory
T1 samples as fast as 2 weeks
From 1 to 10,000 units
At Kusla, We provide rapid prototying services not only with CNC Machining or 3D Printing which are used to prototype parts but also prototype injection molding services which can help you bridge the gap between initial prototypes to validating your product for full production runs.
Our prototyping injection molding services are non-limiting. you can get only one prototype with production grade material and quality, and also low volume injection moding parts according to your specific project requirements.
To make prototypes with production grade materials and production quality for product design validation tests.
Prototyping Tooling is typically made of cheaper materials, less complex which means less expensive to produce.
the injection molding prototyping process allows for quicker turnaround with parts in your hand in as little as 2 weeks.
Start with a small volume run to validate your product before investing for mass production.
Metric | Injection molding prototyping |
Mold Life Cycle | Limited (guaranteed less than 10,000 shots) |
Mold Cavities | Single and multi-cavity |
Mold Storage | Stored for 24 months of inactivity |
Mold tolerance | +/-0.005mm |
Molded part tolerance | +/-0.05mm |
Injection Molding Machine | 50-1000T |
Lead Time | 2 to 4 weeks |
Mold materials | Aluminum and Steel such as P20, 718H, 738H. |
Injection Materials | Thermoplastics: ABS, Polycarbonate, ABS/PC, PMMA(Acrylic), PA(Nylon), PA+GF30, POM(Acetal / Delrin), PP, PVC, HDPE, PPS, PEEK, PEI(Ultem), PBT. |
Most frequent questions and answers about our prototype injection molding service
Yes, injection molding could absolutely be used for prototyping. Typically, for projects that require production grade materials prototypes and low volume production for validation tests.
A small and simple single-cavity plastic prototype mold usually costs range from $200 to $2000. a large and complex prototype mold may costs over $20000.
Injection molding cost consist of initial cost of tooling and injected part cost. So the more parts injected, the less tooling cost amortize in piece price. Our injection molding cost starts around $500 and will vary depending on part geometry and complexity.
Yes, in some simple case, we can make 3D printing molds for injection.
Not really, prototyping with injection molding enables a much more comprehensive range of materials, finishes, and textures that other processes do not offer. 3D printing can offers shorter lead times, but its cycle times are longer and fewer plastic materials are available.
After receiving the order, we wil create a comprehensive DFM report for your approval. Upon approval, tooling and mold production is commenced. T1 samples will be produced and shipped for approval. Upon approval, the remaining parts are made.
we often provide advanced DFM in the forms of parting line visualization, draft analysis, and mold-flow analysis upon request.
Yes, KUSLA will conduct mold flow analysis as a standard process before building the molds.
Get in touch with our professional team today, and we will respond to you within 48 hours.
Get in touch with our professional team today, and we will respond to you within 24 hours.
Marketing Director
Project Manager
Project Manager
Technical Sales
Technical Sales
Technical Sales
Get in touch with our professional team today, and we will respond to you within 24 hours.
Marketing Director
Project Manager
Project Manager
Technical Sales
Technical Sales
Technical Sales
