Rapid Prototyping Services & Part Manufacturing

Injection molding prototyping

Injection Molding Prototyping Service

Kusla offers Injection Molding prototyping services in China with higher precision, faster lead times, lower prices, and no minimum order quantity requirements.

15+ YEARS OF EXPERIENCE

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What is injection molding prototyping?

Injection molding prototyping is the process of creating small batches of plastic parts in a short time with rapid mold or tooling. it is a bridge-to-production method that minimizes risks and improves product validation well before mass production. 

Why start with Injection Molding prototyping?

1

Low-cost tooling

Prototyping Tooling is typically made of cheaper materials, less complex which means less expensive to produce.

2

Short lead time

the injection molding prototyping process allows for quicker turnaround with parts in your hand in as little as 2 weeks.

3

Product Validation

Start with a small volume run to validate your product before investing for mass production. 

Kusla injection molding Prototyping Services

Plastic Injection Molding

Plastic Injection Molding

Kusla offer various engineering plastic materials for injection molding parts include clear and non-clear plastics.

Overmolding

Overmolding

Over molding is one of the injection molding processes that used to mold one plastic part over top of another component (substrate).

Insert Molding

Insert Molding

Insert molding is an injection molding process that involves adding inserts, particularly metal, into an injection-molded part.

Kusla injection molding Prototyping Capabilities

Metric

Injection molding prototyping

Mold Life Cycle

Limited (guaranteed less than 10,000 shots)

Mold Cavities

Single and multi-cavity

Mold Storage

Stored for 24 months of inactivity

Mold tolerance 

+/-0.005mm

Molded part tolerance 

+/-0.05mm

Injection Molding Machine

50-1000T

Lead Time

2 to 4 weeks 

Mold materials 

Aluminum and Steel such as P20, 718H, 738H.

Injection Materials

Thermoplastics:

ABS, Polycarbonate, ABS/PC, PMMA(Acrylic), PA(Nylon), PA+GF30, POM(Acetal / Delrin), PP, PVC, HDPE, PPS, PEEK, PEI(Ultem), PBT.   

Why Choose Kusla Injection Molding Prototyping Service?

Injection molding machine

High Precision

Thanks to our more advanced machinery and more experienced engineers, our Injection Molding prototypes are extremely precise.

Faster Lead Times​

Faster Lead Time

Kusla offers Injection Molding Prototyping services with the fastest Lead time of just 72 hours.

No minimum order quantity

We are more than happy to assist you in manufacturing just a single Urethane Casting prototype.

Higher quality materials

Kusla sources the materials for your Injection Molding prototypes from top-tier material suppliers.

kusla-Cost-Effectiveness​

Low Costs

Benefiting from labor and cost efficiencies, our quotes are typically 20% lower than the industry average with high quality standards.

Faster your business to market with Kusla Injection Molding prototyping service

Validating a product from design to mass production requires a significant amount of effort and time. Choosing the right prototyping service company can save you a lot of time and reduce your investment.

Kusla is a prototyping service company with a reputation for quality and efficiency. We have one goal: To work with you to bring your business to market faster.

Collaboration Process

1

Send Us Your CAD

The first step is to simply fill in your information and send us CAD file. This helps us to create a 3D model of your desired part or prototype.
2

Quote & Design Analysis

Within 24 hours, we will provide you with a quote and DFM feedback. This ensures that your project is feasible and provides you with an accurate cost estimate.
3

Order & Start Machining

Once your order is placed, we will initiate the production of your prototype or commence the manufacturing of your parts.

4

Dimension Check

We Check dimensions of the parts using various measuring instruments, such as calipers, micrometers, gauges, or CMMs.
5

Packaging & Shipping

Pack your products with a robust packing Standard and ship to you by international express.

Injection Molding Prototyping Examples

Our Client Say

“As a project manager at an automotive design company, I am extremely satisfied with your CNC prototyping services. Your performance in terms of precision and speed has exceeded our expectations, and the pricing is reasonable. This efficient and cost-effective service is crucial for our project, and I look forward to future collaboration.”
kuslas-clients-hue-leeming
Hue leeming
Project Manager
Customers of Kusla GEELY-AUTO
Customers of Kusla LUMILEDS
Customers of Kusla HELLA
Customers of Kusla Magnet
Customers of Kusla R-C
Customers of Kusla OIP-C

Request A Quote

Choosing the right CNC Prototyping service partner is key to accelerating your business's path to market success, and now you are about to get it.

Employees of Kusla.

Gang Liu

Marketing Director

Employees of Kusla.

Hua Liu

Project Manager

Employees of Kusla.

Yiyang Zhao

Project Manager

Employees of Kusla.

Lu Wang

Technical Sales

Employees of Kusla.

Anming Li

Technical Sales

Employees of Kusla.

Xiaoli Wu

Technical Sales

Get in touch with our professional team today, and we will respond to you within 48 hours.

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FAQ

Most frequent questions and answers about injection molding prototyping

A small and simple single-cavity plastic prototype mold usually costs range from $500 to $5000. a large and complex prototype mold may costs over $50000.

Injection molding cost consist of initial cost of tooling and injected part cost.  So the more parts injected, the less tooling cost amortize in piece price. Our injection molding cost starts around $500 and will vary depending on part geometry and complexity. 

Yes, in some simple case, we can make 3D printing molds for injection. 

Not really,  prototyping with injection molding enables a much more comprehensive range of materials, finishes, and textures that other processes do not offer.  3D printing can offers shorter lead times, but its cycle times are longer and fewer plastic materials are available. 

After receiving the order,  we wil create a comprehensive DFM report for your approval. Upon approval, tooling and mold production is commenced. T1 samples will be produced and shipped for approval. Upon approval, the remaining parts are made.

Request A Quote

Get in touch with our professional team today, and we will respond to you within 24 hours.

Employees of Kusla.

Gang Liu

Marketing Director

Employees of Kusla.

Hua Liu

Project Manager

Employees of Kusla.

Yiyang Zhao

Project Manager

Employees of Kusla.

Lu Wang

Technical Sales

Employees of Kusla.

Anming Li

Technical Sales

Employees of Kusla.

Xiaoli Wu

Technical Sales

Please enable JavaScript in your browser to complete this form.
Name

Request A Quote

Get in touch with our professional team today, and we will respond to you within 24 hours.

Employees of Kusla.

Gang Liu

Marketing Director

Employees of Kusla.

Hua Liu

Project Manager

Employees of Kusla.

Yiyang Zhao

Project Manager

Employees of Kusla.

Lu Wang

Technical Sales

Employees of Kusla.

Anming Li

Technical Sales

Employees of Kusla.

Xiaoli Wu

Technical Sales

Please enable JavaScript in your browser to complete this form.
Name